I. Technical Parameters of Sintering Furnace
- Basic Information
• Equipment Name/Model: HBF105-14 Sintering Furnace
• Dimensions: 850mm (W) × 900mm (H) × 1200mm (D), light gray
exterior.
- Temperature Performance
• Rated Operating Temperature: 1300°C (recommended range for
standard processes);
• Maximum Limit Temperature: 1500°C (short-term achievable;
material tolerance and lifespan impact must be considered).
- Furnace Structure & Materials
• Effective Loading Space: 400mm (W) × 330mm (H) × 800mm (D),
suitable for small to medium-sized workpiece sintering;
• Loading Platform: Corundum-mullite sintering plate
(high-temperature resistant, excellent thermal shock resistance,
and chemical stability);
• Refractory Materials:
• Inner Layer: Polycrystalline mullite (high thermal insulation,
superior thermal shock resistance);
• Outer Layer: Ceramic fiberboard for auxiliary insulation
(lightweight, significant energy-saving effect).
- Monitoring & Expansion
• Pre-installed thermocouple ports and temperature monitoring
holes, supporting multi-point temperature measurement or future
functional upgrades.
II. Technical Parameters of Heating/Cooling Control Cabinet
- Basic Configuration
• Equipment Name: Heating/Cooling Control Cabinet;
• Dimensions: 800mm (W) × 1850mm (H) × 500mm (D), light gray
exterior;
• Temperature Control Channels: 5+2 design (5 channels directly
connected to the furnace, 2 channels reserved for flexibility in
process upgrades);
• Number of Controllers: 7 temperature controllers per cabinet
(independent control per channel for precision and stability).
- Core Control Unit
• Controller Models: Eurotherm 3504 (internationally renowned
brand) or Japanese-made intelligent regulators;
• Control Method: Power/voltage modulation (precise heating power
adjustment, minimizing temperature fluctuations).
- Safety Protection Features
• Intelligent Alarms & Protection:
• PID auto-tuning (optimizes heating curves for efficiency);
• High-temperature limit alarm (instant alert for exceeding set
temperatures);
• Thermocouple failure indicator (prevents control anomalies due to
sensor faults);
• Over-Temperature Handling: Audible/visual alarm + immediate power
cutoff (dual protection for equipment and workpiece safety).
III. Core Advantages Summary
Energy-Efficient Design
• Polycrystalline mullite inner layer + ceramic fiberboard outer
layer enhances insulation, reducing energy consumption;
• Power/voltage modulation precisely matches heating needs,
minimizing waste.
Safety & Reliability
• Multi-level alarms (over-temperature, thermocouple failure) +
physical power cutoff for comprehensive risk prevention;
• Premium controllers (Eurotherm or Japanese imports) ensure
industry-leading stability and precision.
Flexibility & Scalability
• 2 reserved channels support future temperature zone expansion or
upgrades;
• Pre-installed monitoring ports facilitate additional sensors or
data collection.
User-Friendly Design
• Light gray industrial finish, resistant to wear and stains;
• Modular design simplifies maintenance and operation.
IV. Usage Guidelines
• Temperature Management: Standard processes should stay below
1300°C; exceeding 1500°C requires refractory material lifespan
evaluation;
• Routine Maintenance: Regularly inspect thermocouples and
refractory integrity to avoid aging-related control inaccuracies;
• Operational Standards: PID parameters must be set by
professionals to ensure heating curves meet process requirements.
| Item | pecifications | Quantity | Notes |
| Kiln Main Unit | Primary heating system | 1 set | Core equipment for thermal process
|
| Setter Plate | Material: Corundum-Mullite | 1 set | High-temperature resistant carrier |
- The equipment must be installed indoors, with an ambient
temperature range of -10℃ to 45℃. The indoor environment must be
free of flammable gases, corrosive gases, and vapors.
- The equipment requires a floor space of no less than 4 square
meters, with a working area length of at least 2 meters, width of
at least 2 meters, and height of no less than 3 meters. The
foundation must be sturdy and level, and the furnace weighs
approximately 400kg.
- The power supply for this furnace must be a three-phase five-wire
AC power line, with a voltage of 380±10% V and a frequency of 50±2%
Hz. This power line is dedicated, and high-power conversion
equipment such as welding machines, electric furnaces, and
metal-cutting machine tools should not be connected to this
distribution.
- The equipment must be reliably grounded.
